At ZWL Recycling India, we leverage the latest technologies and high-precision machinery to ensure efficient, sustainable, and high-quality plastic recycling. Our process is designed to convert post-consumer plastic waste into high-grade resins that can be reused in various applications, including packaging, automotive components, and consumer goods.
We use automated collection systems and smart sensors that help in the efficient collection of plastic waste from various sources. These systems ensure that the waste is segregated at the point of collection, improving the quality of recyclables from the start.
Specialty: The technology reduces contamination in plastic waste, leading to higher efficiency during the recycling process.
Machinery: Conveyor Belt Sorting Systems
The hot wash technology uses high-temperature water and detergents to remove contaminants like oils, adhesives, labels, and other impurities from plastic waste.
Specialty: This process is essential for producing clean plastic flakes that are suitable for high-quality resin production. It significantly improves the purity of recycled materials.
Machinery: Friction Washers and Float-Sink Tanks
Plastic waste is passed through granulators and shredders that reduce its size into small flakes or granules. This step is crucial for handling large volumes of plastic and preparing them for melting.
Specialty: The granulators are designed to handle a variety of plastic types, including Polyethylene (PE) and Polypropylene (PP), converting them into uniform-sized flakes.
Machinery: High-Speed Granulators
The extruders melt the cleaned plastic flakes, converting them into a uniform resin that can be shaped into pellets. This phase also includes the addition of stabilizers and additives to enhance the resin’s properties.
Specialty: Twin-screw extruders are ideal for producing high-quality recycled resin with consistent properties and color stability.
Machinery: Pelletizing Systems
Our deodorization technology eliminates any volatile organic compounds (VOCs) and residual odors from the recycled resins, making them suitable for food-contact applications.
Specialty: This step ensures that the recycled resins are free from odors, enhancing their usability in sensitive applications like food packaging.
Machinery: Vacuum Deodorization Chambers
Our fine filtration technology ensures that even the smallest contaminants are removed from the recycled plastic during the melting process, maintaining the highest purity levels.
Specialty: The filtration system guarantees that the recycled plastic resin is free of impurities, enhancing its performance in various industrial applications.
Machinery: Fine Mesh Filters and Continuous Screen Changers
ZWL Recycling India leads the way in recycling polyolefins with human-contact-safe resins, helping major multinational brands shift from linear to circular manufacturing.
